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Masterbatch Machine

Masterbatch Machine

2500000.0 INR/Unit

Product Details:

  • Type Masterbatch Machine
  • Material Alloy Steel
  • Capacity 100kg-1000kg/hr Kg/hr
  • Computerized No
  • Automatic Grade Semi-Automatic
  • Control System Human Machine Interface
  • Drive Type Direct
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Masterbatch Machine Price And Quantity

  • 1 Unit
  • 2500000.0 INR/Unit

Masterbatch Machine Product Specifications

  • Masterbatch Machine
  • Direct
  • No
  • 100kg-1000kg/hr Kg/hr
  • Alloy Steel
  • Human Machine Interface
  • Semi-Automatic

Masterbatch Machine Trade Information

  • 5 Unit Per Month
  • 1 Months
  • wrap packaging
  • yes

Product Description

Masterbatch machine is used for processing engineering plastics, glass fiber and high density master batch. We are engaged in its manufacturing, exporting and supplying to our clients across the world. The material is compounded by high speed and high torque in the barrels feeding system. Masterbatch Machine is made using high grade material acquired from trusted vendors serving the industry for years. We have a team of experts at our unit who undertake the task of quality Master Batch Machine on various parameters. This helps ensure the conformity of our products to the set standards.Masterbatch Machine

Product Details:

Minimum Order Quantity

1 Unit

Machine Type

Semi-Automatic

Capacity

50-1000 kg/hr

Power Consumption

50-200 hp

Output Kg/Hr

Kneader

Screw

L/D

Main

Force feedder

Die

Temperature

Total

Space

Capacity

Dia.

Ratio

Motor

Motor

Face

Controller

HP

Required

(Ltr.)

(mm)


(HP)


Cutter



(in Mtrs.)

90

20

60

21

10

5 HP AC

Air cutter

4 Point PID

45 HP

2x5

125

30

75

21

15

7.5 HP AC

Water cutter

4 Point PID

76 HP

3x7

200

35

90

20

20

7.5 HP AC

Under Water

4 Point PID

100 HP

3x8

250

40

100

20

25

10 HP AC

Under Water

4 Point PI D

115 HP

4x10

350

60

110

20

30

15 HP AC

Under Water

5 Point PID

140 HP

4x10

500

75

120

20

40

20 HP AC

Under Water

5 Point PID

185 HP

4.5x10.5

600

100

125

20

50

20 HP AC

Under Water

5 Point PID

225 HP

4.5x11



Versatile Capacity Range

Accommodating production rates from 100kg to 1000kg per hour, this masterbatch machine meets a wide spectrum of industrial needs. Its adaptable throughput allows users to scale operations easily, making it a preferred choice for both small batch and larger production environments. This ensures manufacturers can handle diverse project requirements without the need for multiple machines.


Semi-Automatic Precision

Equipped with a semi-automatic control system operating through a Human Machine Interface, this machine grants operators precise yet ergonomic control over the mixing process. The simplified interface enhances productivity while maintaining accuracy. This balance leads to reduced operator error and greater flexibility in day-to-day batch adjustments.

FAQ's of Masterbatch Machine:


Q: How does the Human Machine Interface help in operating the masterbatch machine?

A: The Human Machine Interface (HMI) simplifies operation by providing an intuitive touchscreen panel. This lets operators easily monitor and adjust settings such as speed, temperature, and mixing duration, enhancing both control and user experience in semi-automatic operations.

Q: What materials can be processed using this Masterbatch Machine?

A: This Masterbatch Machine is engineered for processing a variety of masterbatch materials commonly used in the plastics industry. Its robust alloy steel construction supports the blending of pigments and additives into polymer bases, ensuring high-quality and consistent final products.

Q: When is it best to use a semi-automatic masterbatch machine instead of a fully automatic one?

A: A semi-automatic masterbatch machine is ideal when operators require direct oversight or frequent adjustments to the production process. It is preferred for productions where flexibility, manual intervention, and monitoring are necessary, without the full automation costs.

Q: Where can this machine be installed and operated efficiently?

A: The machine is optimally designed for installation in manufacturing facilities, plastic processing units, and factories across India. With its compact structure and direct drive system, it fits well into existing production lines with minimal modifications.

Q: What is the process for producing masterbatch with this equipment?

A: The process involves feeding polymer granules, additives, and pigments into the machine, which then blends and disperses the components uniformly. The semi-automatic controls facilitate adjustment for optimal mixing, resulting in a consistent masterbatch output.

Q: How does direct drive enhance the machine's performance?

A: Direct drive reduces energy loss by connecting the motor directly to the mixing unit, leading to improved efficiency and lower maintenance costs. This design ensures smooth power transfer and reliable long-term operation.

Q: What are the main benefits of using an alloy steel masterbatch machine?

A: Alloy steel provides superior strength, resistance to wear, and longevity, making the machine highly durable under rigorous production conditions. This ensures reliable performance and lower downtime, contributing to overall operational efficiency.

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